PRODUCTION FACILITIES
Advanced Manufacturing Capabilities in Faridabad, India
At Surya Springs, quality begins on the shop floor. Our production facilities combine modern machinery, precision engineering, and disciplined process control to deliver springs, wireforms, sheet metal parts, and assemblies built to exact specifications. We invest in the right tools, workflows, and quality checks so you get consistent performance, tight tolerances, and reliable delivery every time.
COILING
Precision coiling of springs on the finest imported machines, incorporating the world-renowned coilers from Wafios, HTC, and CSM. A wide range of wire diameters is covered, from 0.1 mm to 10 mm. Highly skilled, foreign trained operatives have been inducted to carry out this primary manufacturing operation.
TEMPERING
Modern conveyorized stress relieving and other heat treatment furnaces with close control of temperature facilitates consistency in bulk production of precision springs. the furnaces has been specially designed by our collaborators.
GRINDING
Spring end grinding is one of the most critical manufacturing operation. Imported electronically controlled grinding machines from China & Taiwan has been installed. These machines guarantee high accuracy in length and load with automatic grinding wheel wear compensation. Uniform surfacing of spring ends ensures maximum quality in end squareness and parallelism.
SHOT PEENING
Superb shot peening machines to impart beneficial macro stresses to improve the fatigue life of springs subjected to alternating loads in addition to imparting excellent surface finish.
SPRING TESTING
Our Spring matches the highest standards in the world. Testing machines for compression, tension, torsion and fatigue machines are manufactured in India, and a few are specially designed and manufactured by our collaborators. capable of testing any parameters of spring design.
PIPE BENDING
Our CNC pipe and tube bending machines handle tubes from 9mm to 32mm OD and mild steel with CLR capacities up to 550 mm. Pipe feeding lengths up to 3500 mm, and motor power ranging from 4 kW to 22 kW, the setup supports precise, reliable bending for both light and heavy-duty industrial applications.
AUTOMATIC WELDING
Our automatic welding systems ensure consistent, high-strength joints with precise control over heat input and weld penetration. By automating the welding process, we achieve uniform weld quality, reduced human variability, and improved repeatability across high-volume and precision components. This capability supports complex geometries and tight tolerances while enhancing productivity, safety, and overall process reliability for demanding industrial applications.
WIRE BENDING
Our manufacturing facility is equipped with more than 60 dedicated wire bending machines, enabling precise and consistent bending across a wire diameter range of 1 mm to 10 mm. This capability allows us to produce both light-duty and heavy-duty components with tight dimensional control, repeatability, and surface integrity. Our setup supports complex geometries, custom bend profiles, and scalable production volumes, making it suitable for diverse industrial applications where accuracy and reliability are critical.
THE LAST WORD
People and machines working in harmony. always alert. committed to consistent quality. a commitment that begins with the purchase of the raw-materials, and continues down the production line, to give you an extraordinary range of precision springs. no compromise on quality whatsoever.
Precision is Built In
Our manufacturing infrastructure is designed for accuracy and repeatability. Every component we make undergoes controlled processes that reduce variation and ensure functional performance in the field.
We support:
- High Precision Coil Forming: Controlled coiling for compression, tension, torsion, and spiral springs with accurate load profiles and dimensional precision.
- Advanced Wire Forming: Multi-plane bending, hooks, loops, clips, and custom geometries produced with consistent quality.
- Sheet Metal Fabrication: Precision cutting, bending, punching, and forming for brackets, panels, enclosures, and structural parts.
- Assembly Lines: Integrated build stations where components are assembled with jigs and fixtures to ensure repeatable fit and function.
We deploy processes that maintain dimensional control, strength characteristics, and long service life based on your engineering requirements.
Equipment and Technology
Our facility is equipped with:
- CNC Coiling and Forming Machines for consistent spring production
- Automated Wire Bending Systems for complex wireforms
- Precision Cutting Tools for sheet metal parts
- Bending and Press Brakes for accurate angles and dimensions
- Assembly Fixtures and Inspection Tools that ensure function and fit
This mix of automation and skilled operation allows us to deliver both prototype runs and production volumes without compromising quality.
Quality You Can Trust
We follow disciplined production practices to ensure every part meets your requirements:
- In-Process Checks: Critical dimensions and load characteristics monitored at each stage
- Functional Testing: Performance checks to validate torque, tension, compression, and motion
- Tolerance Verification: Gauging and inspection for precision fits
- Material Traceability: Recording material properties and batch tracking for quality assurance
Quality isn’t an afterthought here. It is built into how we make every component.
Flexibility for Custom Work
Our setup is structured to support custom engineering and bespoke production needs:
- Prototype and Sampling Support: Quick turn sampling for design validation
- Custom Tooling: Fixtures and forms built to match your drawings or design intent
- Material Selection Assistance: Help choosing optimal metals and finishes for performance and durability
This flexibility helps reduce development time and brings your product to production faster.
Capacity That Delivers
Whether you need short-run batches or ongoing production volumes, our facilities are organized to scale without sacrificing quality:
- Repeatable Processes that maintain consistency
- Skilled Operators who understand practical assembly and manufacturing needs
- Production Planning that aligns delivery with your schedule
- Warehouse and Packaging systems that protect parts until shipment
We make sure what leaves the facility arrives ready for installation or further assembly.
Why This Matters to You
When you work with Surya Springs, you get:
- Parts manufactured with precision and repeatability
- Faster prototyping to accelerate design cycles
- Production systems that support scaling without quality loss
- Better performance and longevity in your finished product
- Clear communication and predictable delivery timelines
Our production capabilities are engineered to support OEMs, contract manufacturers, and industrial innovators who need parts that are consistent, reliable, and well-built.
Visit or Talk to Us
For a firsthand understanding of our manufacturing capabilities or to discuss a project, reach out:
Phone: +91-9999818099
Email: [email protected]
Location: Plot 5 & 6, Phase-II, Sector-59, Industrial Area, Faridabad, Haryana, India